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  • 22-Dec-2015 04:27 EST

Spotlight on Design: 3D Printing in the Automotive Industry

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“Spotlight on Design” features video interviews and case studies, focusing on technology breakthroughs, hands-on testimonials, and the importance of fundamentals. Viewers are virtually taken to industry labs and research centers to learn how design engineers solve real-life problems.

These challenges include enhancing product performance, reducing costs, improving quality and safety, while decreasing environmental impact, and achieving regulatory compliance.

In the episode “Additive Manufacturing: 3D Printing in the Automotive Industry” (20:00), engineers from Fiat Chrysler Corporation (FCA) explain the importance of using 3D printing to test multiple design scenarios and develop solutions that can be quickly evaluated on test tracks. And Local Motors shows how it builds a vehicle from the ground up with a 3D printer, and without a traditional assembly line.

Also known as stereo-lithography (SLA), rapid prototyping and/or additive manufacturing, 3D printing is already being considered a game changer in the automotive industry. This episode highlights:
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  • How FCA is using SLA to build a transparent rear axle to validate its design faster and more reliably
  • How Local Motors has developed the first 3D-printed car in the world
  • The importance of combining additive manufacturing to precise CAD and CAE tools to obtain the best possible pre-build parts

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    Video
    2016-04-12
    In “The Impact of Additive Manufacturing in Automotive Applications”, a professor from Kettering University explains why additive manufacturing will be a game changer for car makers, and how process control is one of the biggest challenges ahead. An engineer at Local Motors in Arizona shows how the company builds its cars using a large-scale 3D printer, including how a variety of materials is being evaluated for optimal performance in this type of application. The episode highlights: The expected positive impact of AM on smaller car makers and suppliers The key difference between small 3D printers and large-scale ones The need to find the best possible material combination so vehicles that are #D-printed are as safe as traditional ones Also Available in DVD Format To subscribe to a full-season of Spotlight on Design, please contact SAE Corporate Sales: CustomerSales@sae.org or 1-888-875-3976.
    Video
    2015-12-22
    “Spotlight on Design” features video interviews and case studies, focusing on technology breakthroughs, hands-on testimonials, and the importance of fundamentals. Viewers are virtually taken to industry labs and research centers to learn how design engineers solve real-life problems. These challenges include enhancing product performance, reducing cost, improving quality and safety, while decreasing environmental impact, and achieving regulatory compliance. In the episode “Engine Development for Performance and Efficiency” (22:00), engineers from Ricardo and General Motors explain the importance of lessons learned on the race tracks, how using the appropriate design and simulation tools expedite development, and present the new testing frontiers now available with 3D printing.

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